End-to-End Solar Mounting Solutions & In – House Hot dip galvanizing. Engineered for 25+ years of performance.
In the rapidly evolving energy landscape, a solar plant is only as strong as the steel that supports it. At FERLOX METALS, we recognized that while panels capture the sun, the structure must conquer the elements. We were founded to bridge the gap between high-tech energy and heavy-duty industrial resilience.
Utilizing advanced CNC and automated punching, we manufacture structures designed for maximum wind-load resilience (up to 180 km/h) and rapid on-site assembly.
Our in-house Hot Dip Galvanizing plant utilizes a 450°C molten zinc bath to create a metallurgical bond. This ensures every FERLOX METALS structure is essentially "self-healing" and immune to the corrosive Indian climate—from the salty coasts of Gujarat to the humid plains of Bengal.
In the solar industry, the reliability of your mounting system is as critical as the efficiency of your panels. Our specialized Hot Dip Galvanizing (HDG) job work ensures that your racking, piles, and trackers remain structurally sound for the entire lifecycle of the project.
Unlike pre-galvanized or painted steel, our batch-dip process (post-fabrication) coats every cut edge, drill hole, and weld. This eliminates "rust-bleed" points that commonly fail in solar farms after 5–10 years.
Solar sites often face abrasion during installation or from wind-blown sand. If the coating is scratched, the surrounding zinc sacrificially protects the exposed steel, preventing the spread of rust.
While pre-galvanized sheets offer only 20 microns of protection, our process provides a robust 80–100 micron coating—essential for Corrosivity Categories C3 to C5 (coastal, industrial, or high-humidity sites).
Zinc is naturally resistant to UV degradation and manages thermal expansion/contraction better than organic coatings, ensuring the structure won't crack or peel under the desert sun.
We offer high-capacity galvanizing for all critical solar BOS (Balance of System) components:
Our facility operates in strict compliance with ASTM A123 / ISO 1461 standards. Every batch undergoes:
